Agitated Thin Film Dryer Plant

Product Description

The Agitated Thin Film Dryer Plant offered by us is used to dry a solution of high TDS Water or Products. The system will evaporate the solution by a thin layer formed on the Surface. It is standing for evaporation of water/solvents to make a concentrated liquid to dry powder or flakes. The Agitated Thin Film Dryer Plant consists of a tubular heat transfer area with an external heating jacket and a inner rotor with flexible or rigid wiper elements. The manufacturer is a leading provider of drying and thermal processing solutions, renowned for their expertise in advanced drying technologies. The company focuses on delivering high-performance, energy-efficient, and customized solutions to meet the diverse needs of various industries. Product Description: The Agitated Thin Film Dryer (ATFD) Plant is designed to handle challenging drying applications where traditional drying methods may fail. It provides efficient evaporation and drying by creating a thin film of the liquid feed on a heated surface, facilitated by continuous agitation. Drying Chamber: Made from high-quality stainless steel or other corrosion-resistant materials. Designed to withstand high temperatures and pressures. Agitator: A robust, mechanically driven agitator ensures the formation of a uniform thin film of the feed on the heated surface. Prevents product build-up and ensures consistent drying. Heating System: Employs indirect heating methods using steam, hot water, or thermal oil.Provides precise temperature control to avoid thermal degradation of sensitive materials. Feed System: A metering pump accurately controls the feed rate, ensuring a steady and uniform flow of the liquid feed into the dryer. Equipped with sensors and controls for real-time monitoring. Vapor Handling System: Includes a condenser and vacuum pump to manage the vapor generated during the drying process. Ensures efficient removal of moisture and maintains the desired vacuum level. Discharge System: The dried product is continuously discharged from the dryer, typically as a powder or flakes. Designed to minimize product loss and contamination. Control System: Advanced PLC-based control system for automated operation, monitoring, and data logging. User-friendly interface for easy operation and process adjustments. Applications: Pharmaceuticals: Ideal for drying heat-sensitive APIs, intermediates, and biological products. Chemicals: Efficiently dries viscous, heat-sensitive, and reactive chemicals. Food Processing: Handles food products, extracts, and concentrates that are sensitive to heat. Wastewater Treatment: Concentrates and dries sludge and other effluents. Advantages: Efficient Drying: Rapid and efficient drying of high-viscosity and heat-sensitive materials. Product Integrity: Maintains the quality and integrity of the dried product due to gentle drying conditions. Compact Design: Requires less space compared to other drying technologies. Energy Efficiency: Optimized for low energy consumption, reducing operational costs. Scalability: Available in various sizes to suit different production scales, from pilot plants to large-scale operations. Service and Support: The manufacturer offers a full range of services, including system design, installation, commissioning, training, and after-sales support. Customized maintenance programs and spare parts supply ensure the long-term reliability and optimal performance of the ATFD plant.By leveraging cutting-edge technology and robust engineering, the manufacturer provides reliable and efficient solutions for the drying needs of various industries, enhancing productivity and sustainability.